Fasteners

ABSTRACT

A fastener for a furniture jointing device is made in two parts. The first part ( 10 ), comprising head ( 12 ) and shank ( 11 ) portions, is made from a first material such as steel. The second part ( 13 ) is made from a second material such as zinc and is conveniently cast directly onto the first part ( 10 ). The second part ( 13 ) is made with thread formations to enable it to be anchored to a first furniture component ( 15 ). The head portion ( 12 ) of the first part ( 10 ) is designed to engage with a camming element ( 16 ) mounted in a second furniture component ( 18 ).

This invention relates to fasteners and in particular, though not exclusively, to fasteners for use in the furniture industry.

According to the invention there is provided a fastening element for use with a tightening element to form a device for joining together two members, the fastening element having a fixing portion at one end thereof for attaching the fastening element to a first one of the members, and a head portion at the other end thereof for engaging a said tightening element mounted in use in or on the second of the members, with a shank portion extending between the fixing portion and the head portion, wherein the fastening element is made in two parts, with the head and shank portions forming a first part and the fixing portion forming a second part.

Making a fastening element in this way has the advantage of enabling it to be designed with the necessary strength to resist failure and the necessary dimensional accuracy to ensure correct operation.

By way of example, embodiments of the invention will now be described with reference to the accompanying drawings, in which:

FIG. 1 shows a sectional view of one embodiment of fastening element according to the invention, and

FIGS. 2 and 3 show other embodiments of fastening element according to the invention.

The fastening element 10 seen in FIG. 1 has an elongate shank 11 with an enlarged head 12 at one end. At its other end, the fastening element 10 has a fixing portion 13. The fixing portion 13 is for anchoring the fastening element 10 in a hole 14 in a panel 15 (shown in the drawings in dashed lines).

The head 12 of the fastening element 10 is designed to be engaged in use by a tightening element, here a cam drum 16 (shown in FIG. 1 in dashed lines), which is rotatably mounted in a hole 17 in another panel 18 (again, shown in dashed lines in FIG. 1). The fastening and tightening elements here are designed to interact in the known manner of a cam and dowel type of fastener, ie where rotation of the cam pulls the dowel and draws the panels together in a tight joint. An example of such a prior art device can be seen in our UK patent No 2305226.

The fastening element is also suitable for interacting with another known form of tightening element, namely one with a ramped surface. In this arrangement, one panel is moved laterally with respect to the other and the ramped surface acts like a wedge on the dowel head to cause the panels to be drawn together.

As will be seen in FIG. 1, the fastening element 10 is made in two parts. The head 12 and shank 11 form one part and here are made of steel, conveniently from steel bar, with the head being formed by a pressing or rolling process. The fixing portion 13 forms the other part and here is made of zinc, conveniently being formed directly onto the shank 11 by a casting process known as insert moulding. The shank 11 here is provided with longitudinal grooves 19 to strengthen the connection between the two parts and prevent any relative movement between them. Other means of providing a key between the two parts may be used instead, such as radial grooves or knurling.

The fixing portion 13 here comprises an external helical screwthread. This enables the fastening element 10 to be screwed into the hole 14 in the panel 15. The head 12 of the fastening element 10 is provided with a slot or slots 21 on its upper surface for engagement by a tool such as a screwdriver to effect this process.

The fixing portion 13 has a flange 20 at the inner end of the screwthread formations. This flange 20 is designed to act as a depth stop to limit insertion of the fastening element 10 into the hole 14 in the panel 15. An extension 22 of the fixing portion 13 beyond the flange 20 serves to locate the fastening element 10 within its mounting hole 23 in the panel 18 in which the cam drum 16 is mounted.

The flange 20 also has another important role, in that it governs the distance x by which the underside of the head 12 of the fastening element 10 is spaced from the edge of the panel 15. It is desirable to ensure the accuracy of dimension x to within a relatively small degree of tolerance, as this ensures that the fastening element 10 will be able to engage correctly with the tightening element 16 in use. Forming the flange 20 by means of a moulding process is an effective way of achieving this. Also, using a moulding process is a more cost-effective way of providing a well formed scrwethread formation.

It is advantageous to make the head 12 and shank 11 of the fastening element 10 out of steel, because this is a relatively strong material. The element will thus have a greater resistance to failure through its head breaking off than would an all-moulded part.

FIG. 2 illustrates another form of fastening element 10′. This is essentially like the FIG. 1 fastening element 10, but with a different form of fixing portion 13′. Here, the fixing portion 13′ comprises a series of barbed projections. The fastening element 10′ here is designed to be pushed into its mounting hole 14 in the panel 15, where the barbed projections then bite into the material to prevent its withdrawal. The fixing portion 13′ incorporates an abutment flange 20′ and an extension piece 22′, which are analogous to the equivalent features of the FIG. 1 embodiment described above.

The FIG. 3 embodiment is again akin to the FIGS. 1 and 2 embodiments, except that the fastening element 10″ again has a different form of fixing portion 13″. Here, the fixing portion 13″ is in the form of a multi-tapered profile 24, which is designed to interact with an expandable sleeve 25. The sleeve 25 expands upon relative axial movement of the tapered profile 24 to anchor the fastening element 10″ in its mounting hole 14 in the panel 15 in a manner known in the art, for example from our UK patent No 2285106. The sleeve 25 here has an abutment flange 20″ and an extension piece 22″, which are analogous to the equivalent features of the FIG. 1 embodiment described above. 

1. A fastening element for use with a tightening element to form a device for joining together two members, the fastening element having a fixing portion at one end thereof for attaching the fastening element to a first one of the members, and a head portion at the other end thereof for engaging a said tightening element in use mounted in the second of the members, with a shank portion extending between the fixing portion and the head portion, wherein the fastening element is made in two parts, with the head and shank portions forming a first part and the fixing portion forming a second part.
 2. A fastening element as claimed in claim 1 wherein said first part is made of steel and said second part is made of zinc.
 3. A fastening element as claimed in claim 1 wherein said second part is formed on said first part by an insert moulding process.
 4. A fastening element as claimed in claim 3 wherein the first part is provided with key features for enhancing its connection with the second part.
 5. A fastening element as claimed in claim 4 wherein the fastening element comprises a stop to limit the depth of penetration of the fastening element into said first member.
 6. A fastening element as claimed in claim 5 wherein the fixing portion comprises a portion to extend in use into the mounting hole for the fastening element in said second member for locating the fastening element therein.
 7. A fastening element as claimed in claim 6 wherein said fixing portion comprises formations in the form of an external screwthread for anchoring the fastening element by a screwed connection.
 8. A fastening element as claimed in claim 6 wherein said fixing portion comprises formations in the form of barbed projections for anchoring the fastening element by a push fit connection.
 9. A fastening element as claimed in claim 6 wherein said fixing portion comprises a tapered expander for cooperating with an expandable sleeve for anchoring the fastening element by expansion of said sleeve.
 10. (canceled)
 11. A device for forming a joint between two members comprising a fastening element as claimed in claim 1 and a tightening element.
 12. A device as claimed in claim 11 wherein said tightening element is in the form of a rotatably mounted camming element.
 13. A device as claimed in claim 11 wherein said tightening element is in the form of a wedge device.
 14. (canceled)
 15. A piece of furniture comprising a fastening element as claimed in claim
 1. 16. A fastening element as claimed in claim 1 wherein the fastening element comprises a stop to limit the depth of penetration of the fastening element into said first member.
 17. A fastening element as claimed in claim 1 wherein the fixing portion comprises a portion to extend in use into the mounting hole for the fastening element in said second member for locating the fastening element therein.
 18. A fastening element as claimed in claim 1 wherein said fixing portion comprises formations in the form of an external screwthread for anchoring the fastening element by a screwed connection.
 19. A fastening element as claimed in claim 1 wherein said fixing portion comprises formations in the form of barbed projections for anchoring the fastening element by a push fit connection.
 20. A fastening element as claimed in claim 1 wherein said fixing portion comprises a tapered expander for cooperating with an expandable sleeve for anchoring the fastening element by expansion of said sleeve. 